AI-Powered Predictive Maintenance

Stop equipment failures before they happen

FactoryGuard AI uses machine learning to predict equipment failures up to 30 days in advance, reducing unplanned downtime by 40% and maintenance costs by 25%.

40%
Reduction in downtime
Average across 200+ factories
25%
Lower maintenance costs
Year-over-year savings
30 days
Failure prediction window
Advanced warning system
99.2%
Prediction accuracy
Validated by IEEE research

Complete visibility into your operations

Real-time monitoring, predictive analytics, and actionable insights in one unified platform

Real-Time Equipment Monitoring

Track temperature, vibration, pressure, and energy consumption across all equipment with sub-second latency.

Predictive Failure Analysis

ML models analyze sensor data to predict failures 30 days in advance with 99.2% accuracy.

Smart Alert System

Severity-based alerts with recommended actions. Reduce alarm fatigue with intelligent filtering.

OEE Analytics Dashboard

Track Overall Equipment Effectiveness, availability, performance, and quality metrics in real-time.

Safety Compliance Tracking

Automated safety checks and compliance reporting. Reduce incidents by 60%.

Energy Optimization

Identify energy waste and optimize consumption. Average 15% reduction in energy costs.

Calculate your ROI

Most customers see positive ROI within 3-6 months of deployment

Average Downtime Cost/Hour
$5,000 - $50,000
Downtime Reduction
40%
Payback Period
3-6 months

Integrates with your existing systems

Connect to PLCs, SCADA, MES, ERP, and IoT sensors via MQTT, OPC-UA, and REST APIs

supOS
Siemens PLC
Rockwell
Schneider
SAP
Oracle
MQTT
OPC-UA

Ready to eliminate unplanned downtime?

Join 200+ factories using FactoryGuard AI to optimize operations and reduce costs